Fuchs Renolin HighGear 320 High Quality Industrial Gear Oil

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Fuchs Renolin HighGear 320 High Quality Industrial Gear Oil

Lead Time Warning:

Please note that some industrial and commercial products are made to order and therefore have an extended lead time.
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Industrial gear oils of newest additive technology – plastic deformation (PD) technology

RENOLIN HighGear is a highlight of the latest FUCHS R&D activities. RENOLIN HighGear is based on selected paraffinic mineral base oils. Synergistic additives guarantee the excellent anti-wear and extreme-pressure performance of these new hightech industrial gear oils. Even under extreme load conditions, extreme mixed-friction and boundaryfriction conditions, at high pressures, at high specific loads and at low relative velocities, on rough surfaces and on pre-damaged surfaces in gears, the newly developed additive technology prevents wear, scuffing and scoring, as well as damages.

The synergistically acting additives are based on special sulphur components, selected surface-active phosphorus components, special zincdialkyldithiophosphates and mineral oil-soluble liquid molybdenum components which can form highperformance tribo protection layers in the contact zone of gear wheel and pinion, in roller bearings and in machine elements under high load. The highperformance tribo protection layers prevent wear at high and low temperatures and under extreme working conditions.

The technology of these synergistically acting additive systems is also known as Plastic Deformation (PD) reaction mechanism. Surface roughness is reduced by a considerable smoothing effect.

The excellent resistance to scuffing and scoring, a high failure load stage in the FZG test, an excellent FE8 roller bearing wear protection and an extremely high resistance to pitting (which can not be reached when using standard industrial gear oils) demonstrate the excellent technical performance of the fully formulated RENOLIN HighGear CLP oils.

The pitting test was passed with excellent results, which indicates that the formulation will also offer an excellent protection against micro-pitting.

Application:
RENOLIN HighGear oils offer an improved thermal and oxidation stability. Under extreme thermal conditions, the formation of sludge under the influence of air (and oxygen) can be avoided. Even when exposed to extreme conditions, RENOLIN HighGear oils remain stable during a long period of time.
The synergistic additive systems remain dissolved in the oil during the long lifetime even at high temperatures. The new additive technology also offers excellent corrosion protection (steel and yellow metal materials) which was tested under extreme test conditions. RENOLIN HighGear products are based on the latest additive technology. Field trials in heavy gear units in the coal / mining industry under extreme working conditions (high temperatures, extreme mixed-friction conditions, pre-damaged tooth surfaces) show that the damage mechanism in the machine elements could be stopped, the surfaces of the tooth flanks could be smoothed and the roughness could be reduced due to the plastic deformation properties of the chemically reacting additives. This high performance could also be demonstrated in spindle systems of forming presses which are also working at high temperatures, under extreme mixed-friction conditions and at low velocities. The field test results are in line with the excellent results in mechanical-dynamic tests which were carried out in the FUCHS mechanical-dynamic test field. RENOLIN HighGear oils can be used in all types of new gears under extreme working conditions to reduce wear, friction and noise. They are also recommended for pre-damaged gear sets, spindles and machine elements to increase the lifetime of the components.

Benefits:

Extremely low friction coefficient at high loads
Stable friction coefficient
High resistance to scuffing and scoring
Extremely high pitting resistance
Excellent FE8 roller bearing wear protection
Excellent corrosion protection (steel and copper materials)
Miscible with conventional, mineral oil based industrial gear oils
High resistance to ageing, high additive reserve
Low foaming, good air release
High thermal stability, no sludge formation
PD technology, Plastic Deformation, smoothing effect

Specifications:

The products meet and surpass the minimum requirements according to

DIN 51 517-3 (2004): CLP
ISO 6743-6 and ISO 12925-1: CKC / CKD / CKE
AGMA 9005/E02: EP

Technical Information:

RENOLIN HighGear		320
Characteristics	Unit		Test Method
Kinematic viscosity at 40ºC at 100ºC	mm2/s mm2/s	320 24.1	DIN EN ISO 3104
Viscosity index	-	96	DIN ISO 2909
Density at 15ºC	kg/m3	907	DIN 51 757
Flashpoint, Cleverland Open Cup	ºC	220	DIN ISO 2592
Pourpoint	ºC	-15	DIN ISO 3016
Colour	ASTM	3.5	DIN ISO 2049
Neutralization number	mg KOH/g	2.7	DIN 51 558
Steel corrosion Method A: distilled water Method B: salt water	Degree of corrosion	0 0	DIN ISO 7120
Copper corrosion	Degree of corrosion	1-100 A 48	DIN EN ISO 2160
Foaming, Seq. I: 24ºC Seq. II 93.5ºC Seq. II:24ºC after 93.5ºC	ml/ml ml/ml ml/ml	0/0 0/0 0/0	ASTM D 892
SRV test, ball plate duration test, 2h/300N/50Hz/50ºC, Friction coefficient (average) Stability of the friction coeffic

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